Front Porch Skirting Progress – Attaching Faux Concrete Stones To A Concrete Porch

This entrance porch skirting mission has been a protracted course of, however yesterday, I lastly bought to the purpose of attaching the fake concrete stones that I made to the skirting space of the porch. I didn’t fairly get midway on the entrance, however I bought fairly near midway. Right here’s the way it’s wanting to date…

That is what the skirting space seemed like after I began my work yesterday. I had used my handheld grinder to grind the concrete on the skirting space about midway throughout the entrance. I nonetheless wanted to grind the remainder, however I used to be too anxious to begin attaching the fake concrete stones, so I made a decision to leap proper in. However earlier than I connect the remainder of the stones, I’ll nonetheless must grind down the remainder of the entrance to guarantee that all of that paint is eliminated and the entire ridges within the concrete are gone.

To connect the fake stone facade, I used Fast Set Mortar Combine. And let me inform you, the “Fast Set” title is fact in promoting. These things units up very quick, so I combined it up in very small batches. As soon as it begins to set, you’ll be able to’t add extra water and attempt to skinny it down and make it workable once more. As soon as it begins to harden, you simply must throw any leftovers away and begin with a brand new batch.

I used to be mixing such small quantities at a time that I used this 4-liter bucket from House Depot and combined the mortar with a handheld kitchen mixer.

I realized the laborious manner after I was making the fake stones that it’s crucial so as to add the water to the bucket first, after which slowly combine within the concrete or mortar combine. The ratio for the mortar combine is about 1 half water to 4 or 5 components mortar combine. I discovered that one liter of mortar combine and to at least one cup (8 ounces) of water labored very well for me. Since I used to be mixing the mortar within the carport after which carrying it to the entrance porch every time, by the point I bought it combined, walked to the entrance porch, prepped the stone and the porch space the place the stone would go, and was able to butter the again of the stone, it was the right consistency.

To butter the backs of the fake stones, I used this 6″ x 2″ trowel from House Depot.

However earlier than I even began mixing the mortar for the stones, I first parged the concrete on the porch. Parging merely signifies that you’re placing a brilliant skinny layer of mortar on high of the concrete. The aim is to fill in any holes and cracks and to easy out any downside areas. First, I sprayed the world down with water, after which I truly used my fingers (which I discovered to be a lot simpler and sooner than attempting to make use of a trowel in such a small space) to unfold a brilliant skinny layer of mortar combine over the concrete. You may see the distinction beneath within the space that’s parged and the world that’s the authentic concrete. You may nonetheless see the mixture within the space that hasn’t but been parged, however you’ll be able to’t see any combination on the parged part.

After I was prepared to connect the stones, I truly labored from the highest down. I do know this most likely appears counterintuitive, however the motive I did it’s because these blocks to which the fascia boards connect are all the identical peak, and so they’re all degree. In order that made it a lot simpler to only push the highest row of stones up towards these blocks as a place to begin after which work down from there.

Had I began on the backside and labored up, it might have been extra of a guessing recreation as a result of this ridge on the backside isn’t degree in any respect.

However as a result of the mortar units up so rapidly, working from high to backside wasn’t an issue in any respect. So right here’s the method I used. After parging the part that had been floor and smoothed utilizing my handheld grinder, I combined up a small batch of mortar. Then I used my helpful tank water sprayer…

Then I sprayed down simply the part for the subsequent stone…

After which I sprayed the again of the stone as nicely…

Then I used my trowel to butter the again of the stone with the mortar combine. I didn’t get an image of this as a result of I needed to work actually rapidly, however I made certain that each little bit of the again of the stone was lined, and if I needed to guess, I’d say I put the mortar was about 1/2-inch thick on the again of the stone, however possibly only a bit lower than 1/2-inch. Then I pressed the stone towards the skirting and gave it wiggle whereas urgent laborious to guarantee that the entire thing was making contact. Then I added my spacers (reduce from 1/2-inch plywood) and braced the stone in place.

In underneath ten minutes, I may take away the spacers and the bracing. That’s how briskly this mortar combine units up. I most likely may have eliminated them in much less time than that, however I had a reasonably good system labored out. By the point I scraped the additional mortar out of the bucket, cleaned off my trowel, and combined my subsequent batch of mortar, I may take away the entire spacers and bracing on the stone I had simply connected and fix the subsequent one.

That is so far as I bought yesterday as a result of a part of my workday yesterday needed to be spent going to House Depot to choose up the entire supplies. I had hoped to do this on Wednesday in order that I might have extra time to work yesterday, however that didn’t work out.

All through the entire course of, I had my map pulled up on my cellphone in order that I may make sure that the stones have been happening in the suitable order.

You may see that I’ve two very small sections don’t have stone on them but, and in case you examine the map above, you’ll discover that these are two areas with the asterisks, which signifies that I’ve to chop stones to suit these areas.

One factor that I realized the laborious manner is that I can solely combine up sufficient mortar for one stone at a time because it units so rapidly. It’s a bit annoying, however as soon as I butter the again of a stone, get it set in place, and get the spacers and braces in place, any mortar left over is already too thick. I attempted mixing up a much bigger batch in order that I may do two stones with one batch, however that resulted within the second stone sitting additional away from the concrete than the stones round it.

When the mortar is freshly combined, it has a really good, workable consistency that means that you can press the stone in place, and the mortar squishes out from the perimeters of the stone. Then that mortar that squishes out may be instantly eliminated earlier than it units. However as soon as the mortar will get too thick, there’s no mortar squishing out from the perimeters. So I couldn’t press this stone to the concrete as far in as those round it.

It’s not a giant deal. As soon as I get the areas between the stone mortared, I don’t suppose it’ll be noticeable. However I realized my lesson the laborious manner. I combine a brand new small batch of mortar for each single stone. That makes the method a slower, however the result’s a lot better, and the freshly combined mortar is a lot simpler to work with.

I imply, can we simply take a minute and do not forget that I MADE THOSE! I made these fake stones from scratch. I made the textured silicone mats from the stones on our home…

I constructed the molds to suit across the silicone mats…

I poured each stone from concrete…

And so they turned out wanting virtually similar to the unique stones on our home…

And now, right here they’re on our entrance porch…

My complete plan is definitely working! Is there something extra satisfying than having a grand plan (and one which most likely sounds fairly loopy to most individuals) and seeing it truly come to fruition? Few issues can examine to that feeling of satisfaction.